If you have ever watched a machinist at work, you know that they are very careful in the way they measure and cut materials. They make sure to do it proper. Machinists use radius grooving inserts, which are specialized cutting tools, to perform precise cuts. These inserts are small pieces a few centimeters wide that are made of super-hard material known as tungsten carbide. It is a very strong material and is less likely to break while cutting through hard materials. Machinists stick these inserts onto a lathe, a machine that rotates the material and sends the insert cutting into it.
Sometimes machinists require specialized tools for their unique projects. This is where custom radius grooving inserts shine. Instead of working with just any tool, machinists can team with companies like NIGEL to develop parting tool inserts designed specifically for their specifications. That might mean altering the shape of the cut, or the angle at which the lathe cuts into the material. Custom inserts are more costly to produce but can save a lot of time and trouble by facilitating easier and faster work. With the right tool for the job, machinists can get better results in less time.
This is a very versatile operation because a radius grooving insert can be applied to many different types of materials. They slice through everything from soft plastics to tough steel. Altering the cutting jobs for various materials requires a separate cutting tool for each material, and radius grooving inserts are adept at performing multiple types of cutting jobs. They are particularly good at grooving hard materials that are tough to cut with other solid cbn inserts tools.
Also, radius grooving inserts can produce angled cuts and edges, which is critical to many projects. Provided that the proper insert and machine settings are used, machinists can also use these inserts to cut threads into materials. That enables them to design components with screws or other features that need to mate snugly. Machinists can work with various materials and are qualified to engage with different types of projects, which is a significant advantage.
For machinists, one of the challenges is learning how to expand the lifespan of their cutting tools. They can accomplish this in numerous ways, such as applying the correct settings to the machine, ensuring that the parting inserts tools have lubrication, and removing chips that subsequently form during cutting. Chips are tiny bits of material that can become lodged in the tool and preventing it from functioning properly. But the quality of the cutting tool is also very important.
Low-cost tools tend to wear out quickly, requiring frequent replacement. This can be a headache for machinists who need their tools to do there work. In contrast, good quality radius grooving inserts will allow for longer tool life and more accurate cuts. They are also less prone to chipping or breaking while in use, which allows machinists to use them longer. Even better, such top-notch inserts are sharpened multiple times further extending their life. This saves money and also makes the work more efficient.
The use of NIGEL radius grooving inserts offers one major advantage, that of making cutting and grooving easier for machinists. With the proper equipment, they can create grooves and cuts more quickly and with greater precision. This allows them to take on more projects and complete them faster. Machinists have better precision, resulting in more productive work when using radius grooving inserts.
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