How PCD Inserts Improve Surface Finish in Aluminum Cutting

Producing the best surface finish in aluminium with PCD inserts

Surfaces quality in machining of aluminum can be some how enhanced by using PCD inserts. These inserts, constructed of polycrystalline diamond materials are reputed for their toughness and ability to hold sharp cutting edges over long time periods. 

Advantages of Aluminum Cutting PCD Inserts

Early on in this process, the tooling supplier said when machining this part with carbide turning inserts of similar size you can put it right against grinding wheels and not see even a tenth of wear compared to standard carbide and what I witnessed was nothing different. Meaning they can handle the fastest cutting speeds while holding their sharp edge longer, saving you time and money on production jobs. 

Increased Productivity and Accuracy in Aluminum Cutting

When it comes to machining aluminum precision and efficiency are everything. PCD inserts are mechanical product used for cutting and are made of a synthetic diamond and alloy production. These inserts are famous for their hardness and wear resistance which allow them to cut aluminum very accurately. 

PCD inserts for lathe tool inserts have the advantage of a much better surface finish. The hardness of diamond material produces a smoother cut that minimizes the requirement for finishing operations. It saves you time and can even provide a better end product. 

Typical PCD Insert Solutions to Problems in Machining Aluminum

These diamond material teeth cuts up to 2x faster than conventional carbide, reducing cuts per job, and requiring less blade changes. This is particularly important when precision really, really matters in something like aerospace or automotive manufacturing. Tool wear is another typical problem of in durable drill inserts are very tough but over time become blunt, reducing the life of the tool and causing wastage. This saves on costs and standardizes the cutting process long term. 

Increasing Efficiency and Reducing Cost in Aluminium

Productivity PCD inserts help to minimise machine downtime for tool change and maintenance activities allowing the machine tool to be used in a continous cutting mode. With this higher efficiency you will produce more and get faster production times which ultimately means increased overall productivity on the manufacturing line.