How CBN Inserts Improve Tool Life and Efficiency in Machining

What are CBN Inserts?

So have you heard of CBN inserts? It is these special tools that can facilitate the rest of the tools to last longer and function better. CBN is short for Cubic Boron Nitride. It is a very strong and hard material used for making cutting operations. But when we use CBN in these tools, it makes very precise cuts. With precise cuts, this means that the tools will not wear down as quickly, can work more quickly and cut more accurately. This really matters for optimal performance across plenty of roles.  

Why Use NIGEL CBN Inserts?

Reducing machining costs (i.e. time-saving) by slowing down production lines/output parts, etc. Precise cuts meaning, cuts made exactly how we want them, no mistakes and no splintered edges. So this is good because it really helps ensure that the end product is actually really high quality and hits all the right notes. If your needs involve creating a part for a big machine and you want it to mesh perfectly, NIGEL cbn inserts can help achieve a perfect fit.

NIGEL CBN Inserts: Better production, faster.

NIGEL CBN inserts offer a second major benefit: faster tool operation. These special inserts let you cut through more material in less time. Which allows you to complete your jobs faster and move the things that have to be done. Also, when teh tools run at a higher speed they create much less heat. That is a good thing too because excess heat can burn or melt the stuff you are working on. So NIGEL PCD/CBN Inserts help reduce heat to keep it all safe and sound.

Using NIGEL CBN Inserts to Extend Tool Life

Implementing NIGEL CBN inserts will overall prolong the life of your tooling too. The reason is that these inserts produce less heat and make exact cuts. When tools heat up less and wear out less, they last longer before needing to be replaced. This a win-win not only for your tools but also for your time and wallet. All those new tools you will not need to keep buying, so you can spend your time getting your work done instead.

Precision is Better with NIGEL CBN Inserts

NIGEL CBN inserts can also improve the precision of your cuts, in addition to extending tool life. These inserts make more precise cuts, which means the end product will vary less from your original design. That’s particularly vital areas like aerospace and automotive manufacturing where everything has to be perfect. And when the cuts are accurate, mistakes that can create issues down the line are much less likely to occur.

NIGEL CBN Eugene Inserts in Machining at High Speed

High-speed machining is a technique used to rapidly cut material away from the workpiece. This technique gets the work done quicker and makes a lot of jobs more efficient. But on the flip side, high-speed machining should usually generate heat that is destructive to the tools, as well as in the materials you are attempted to cut.

That's where NIGEL CBN inserts come into their own. These can hold up very well to high temperatures and still cut very accurately and at high speeds, so they're ideal for high-speed machining operations. That way they decrease the quantity of heat produced, which means chips that machine faster and more efficiently without damaging the tools or materials. There is also less room for error or any mistakes leading to damage, which is a huge positive.

NIGEL CBN Inserts: The Way to Save Time and Money

These inserts can reduce time and cost with machining. Since these inserts are more durable and create more precise cuts, you won't need to swap out tools as frequently. As a result, your machines can run for more extended periods without requiring maintenance or tool changes. So you get more work done in less time, which is always good.

In addition to this, the efficiency and accuracy provided by NIGEL cbn insert also lowers the risk of committing mistakes that can cause a repeat of the work. This means that there will be much less waste of materials and resources, which in turn helps to save you money on the long run.